Weerg and Ursus collaborated to manufacture a bespoke handlebar using additive manufacturing technology.

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The rise of 3D printing has revolutionized various industries, especially those that involve customization, design, and performance. With the ability to create intricate structures and rapidly prototype new ideas, 3D printing has found its place in sectors such as automotive, aerospace, and sports.

One industry that has greatly benefited from additive manufacturing is cycling. The ability to create components, prototypes, and even custom-made parts tailored to athletes’ bodies has transformed the way bicycles are made. Take the case of Ursus, a company that recently collaborated with online 3D printing service Weerg to create a custom handlebar.

Traditional production methods often struggle to accommodate the needs of small and medium-sized companies that require custom-designed parts in short runs. Injection molding, for example, is not suitable due to its long lead times and high mold costs. This is where additive manufacturing excels, providing a solution that optimizes time, resources, and ultimately, performance.

Ursus, a company with more than 50 years of experience in engineering and bicycle components, turned to Weerg’s 3D printing service to bring their vision to life. Weerg, based in Scorzè (Venice), offers both CNC and 3D printing solutions and boasts the world’s largest fleet of MJF (Multi Jet Fusion) 3D printers.

The collaboration between Ursus and Weerg focused on creating the Magnus H.02 handlebar using HP’s Multi Jet Fusion technology. Ursus, known for its commitment to innovation, wanted a handlebar that combined lightness, ergonomics, and aerodynamics. To ensure a perfect fit on different frames, the designers needed to create a customizable attachment system.

The solution came in the form of MJF technology provided by Weerg. By utilizing MJF, Ursus designers were able to create different spacers that adjusted the height of the attachment on various frames. This technology stood out for its time and cost optimization, flexibility, and ability to process complex geometries while maintaining the mechanical properties of the material.

The production process began with Ursus designers using Weerg’s online platform to assess the feasibility of their design. Weerg’s platform allows users to easily upload 3D files, specify materials, finishes, and delivery time, and receive a quote in seconds. With a wide range of materials to choose from, including the innovative PA 12 White developed by Weerg and HP, designers have the freedom to explore different options.

Ursus worked closely with a Weerg engineer throughout the manufacturing process, ensuring that the handlebar met their exact specifications. Having a dedicated engineer to assist with the project was a valuable resource, guaranteeing the successful realization of Ursus’ vision.

The collaboration between Ursus and Weerg showcases the power of additive manufacturing in the cycling industry. By leveraging 3D printing technology, companies can overcome the limitations of traditional production methods and achieve better results in terms of performance and production optimization.

As 3D printing continues to advance, we can expect to see even more innovative solutions across various industries. The ability to create customized, high-performance products with rapid turnaround times opens up a world of possibilities for companies willing to embrace this cutting-edge technology.

Title: Enhancing Collaborative Efficiency in Manufacturing with MJF Technology

Introduction:

Collaboration between companies often involves a delicate balance between digital efficiency and the need for human expertise. In the case of Weerg’s collaboration with Ursus, their project proved to be an exemplary showcase of how the combination of online services and human assistance can lead to successful outcomes. Utilizing Weerg’s HP MJF technology, the collaboration not only achieved their goals but also delivered impressive results in a considerably shorter timeframe.

The Breakthrough Technology:

Weerg’s HP Multi Jet Fusion (MJF) machine farm played a crucial role in the collaboration, offering the advantage of 100% in-house production. This swiftness allowed the team to promptly produce the initial handlebar models required for testing by Ursus designers. Matteo Cortese, a representative of Weerg, emphasized the transformative impact of MJF technology, remarking on the excellent finished parts with good isotropic mechanical properties that were achieved. Furthermore, the online ordering system facilitated the rapid delivery of the required units within a span of ten days, meeting the project’s demands efficiently.

Rapid Prototyping and Customization:

The utilization of MJF technology for rapid prototyping of the handlebars proved to be a breakthrough for Ursus designers. With the ability to test the mechanical properties of the handlebars quickly and cost-effectively, modifications and customizations were seamlessly implemented until the final product was attained. This approach enabled the designers to fine-tune their designs iteratively, forging a superior end product.

Maximizing Cost and Time Efficiency:

Employing the HP MJF technology provided by Weerg resulted in substantial cost and time savings for Ursus. With the additive manufacturing process, the available budget and development time were reduced by up to 20 times compared to traditional manufacturing methods. This accomplishment not only underscored the prowess of additive manufacturing as an ideal production technique for performance and custom parts but also affirmed the value of collaboration between Weerg and Ursus.

Conclusion:

The successful collaboration between Weerg and Ursus demonstrated the power of combining online services with human expertise to enhance manufacturing and product development processes. The utilization of Weerg’s HP MJF technology facilitated rapid prototyping, customization, and prompt delivery of high-quality finished products. This achievement showcases the superior cost and time efficiency that additive manufacturing can offer, solidifying its position as a groundbreaking production method. The Weerg-Ursus collaboration serves as an inspiring example of harnessing cutting-edge technology and collaborative efforts to achieve exceptional results.

Share Your Thoughts:

We would love to hear your thoughts on the use of MJF technology in Weerg’s collaboration with Ursus. Do you think additive manufacturing holds immense potential for enhancing manufacturing processes? Let us know in the comments section below or join the conversation on our LinkedIn, Facebook, and Twitter pages. Stay updated with the latest 3D printing news by subscribing to our free weekly Newsletter here. For more engaging content, visit our YouTube channel.

*Cover Photo Credits: Ursus/Weerg

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