Adhesive Technologies is receiving the ‘largest ever’ order of 3D printed parts from Merit3D.

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Utah-based 3D printed parts manufacturer Merit3D has made history by fulfilling the largest ever 3D printed parts order. Adhesive Technologies, a subsidiary of Henkel, placed the order for over 1 million 3D printed hangers back in May. These hangers are used to attach mixing nozzles to epoxy tubes and are being delivered at a rate of 40,000 pieces per week.

Merit3D was able to meet this massive production order after receiving funding as part of the $10 million Utah Manufacturing Modernization Grant. This grant program aims to encourage Utah businesses to modernize and develop manufacturing within the state. By securing this deal with Adhesive Technologies, Merit3D is working towards its mission of bringing mass production of parts back to the US. The funding will enable Merit3D to compete with overseas manufacturers by increasing their capacity to 3D print parts at an affordable price.

Owner of Merit3D, Spencer Loveless, commented on the challenge of competing overseas due to the low cost of manufacturing. However, with the investment in high-tech equipment, Merit3D has taken a giant step forward in leveling the playing field. COO Blake Merrell added that this is a significant stride in modernizing manufacturing and bringing back companies that traditionally produce overseas. The use of new technologies is allowing the reshoring of manufacturing to the US.

Adhesive Technologies turned to Merit3D after experiencing disruptions in their supply chain due to unavailability of an injection mold tool. The team at Merit3D worked to create a quality part that fit within Adhesive Technologies’ budget and could be mass-produced. The product moved from the design stage to production in just two weeks and exceeds the durability of the traditionally used HPDE equivalent.

To produce the parts, Merit3D is leveraging 20 Photocentric Liquid Crystal Magna resin 3D printers, using BASF Ultracur EPD 1006. In a single print run of 225 minutes on each printer, 400 parts were successfully 3D printed. The use of Photocentric’s Liquid Crystal Magna offering allows for customization and multiple design iterations, optimizing the components for various use cases. The goal of Photocentric is to provide industrial, scalable, and affordable additive manufacturing solutions and to bring down the cost of materials.

This order from Adhesive Technologies is setting a precedent for future production methods. Traditionally, orders of 50,000 to 250,000 pieces are fulfilled using injection molding. However, Merit3D claims that additive manufacturing can take design and manufacturing to a new level, leading to the reshoring of production. Companies no longer have to order millions of parts and wait for long lead times, as the needed parts can be produced on-demand using a just-in-time manufacturing model.

While this is the largest 3D printed parts order on record, it is not the only large quantity order in the 3D printing industry. PyroGenesis, a Montreal-based metal powder producer, received an order for five metric tonnes of plasma atomized titanium metal powders used in 3D printing. This marks PyroGenesis’s full entrance into the titanium metal powders marketplace.

The future of 3D printing holds great potential for large quantity orders, as the technology continues to advance and become more accessible. Industries such as personalized hearing aids and dental aligners are already benefiting from 3D printing. The ability to quickly and cost-effectively produce customized parts is revolutionizing the manufacturing industry. As more companies embrace additive manufacturing, the possibilities for large-scale orders will continue to expand.

In today’s rapidly advancing world, the field of 3D printing has made significant strides in revolutionizing manufacturing processes. One such example is the production of hearing aid shells, where millions of these intricate structures are being printed each year.

Joris Staal, an expert in additive manufacturing, has highlighted the importance of achieving million-part production runs. According to Staal, this feat is made possible by utilizing tens of thousands of 3D printers running in parallel. The key to success lies in optimizing manufacturing setups, enabling one machine to contribute to the production of various products.

Traditionally, manufacturing setups involved dedicated machines performing specific tasks day in and day out. However, with the advent of 3D printing, a single machine can now be utilized for multiple purposes, enhancing productivity and efficiency.

This groundbreaking approach has led to remarkable advancements in the production of hearing aid shells. By employing a large number of 3D printers, manufacturers can achieve impressive output rates, meeting the high demand for these crucial medical devices.

The concept of using 3D printing for the mass production of hearing aid shells serves as a testament to the transformative power of additive manufacturing. As technology continues to evolve, we can expect similar breakthroughs in other industries as well.

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For those interested in pursuing a career in additive manufacturing, 3D Printing Jobs offers a range of exciting opportunities. Take a look at their available roles and kickstart your journey in this cutting-edge industry.

In conclusion, the story of producing millions of 3D printed hearing aid shells showcases how embracing innovative manufacturing processes can lead to immense productivity gains. By harnessing the power of numerous 3D printers, manufacturers can optimize their setups and create a wide range of products efficiently. This paradigm shift has the potential to reshape various industries, laying the groundwork for a future where additive manufacturing plays a central role.

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