INTAMSYS, a global industrial 3D printer manufacturer, has recently partnered with KEXCELLED, a leading 3D printing materials supplier, to provide FDM/FFF 3D printing solutions for SIKA’s Automotive Division in China. This collaboration has resulted in significant time and cost savings of up to 90% for SIKA’s automotive prototyping and development stages.
The automotive industry has witnessed the transformative power of 3D printing in recent years. As a manufacturing technology, it has revolutionized rapid prototype trial production, functional prototype verification, and the production of spare parts for customized or discontinued vehicles. With the rise of electrification and smart manufacturing, customers are now demanding more interior and exterior accessories that cater to their individual preferences. This has led to a growing trend of diversification, personalization, and customization in the automotive industry.
INTAMSYS, with its experience in the automotive sector, has successfully applied 3D printing technology to produce various automotive accessories, including customized bumpers, steering wheel test pieces, racing car parts, and tail logo fixtures. Compared to traditional injection molding methods, INTAMSYS’ FDM/FFF 3D printing has proven to be more time and cost-efficient, allowing rapid iterations and significant changes to be made within tight timelines.
In the collaboration with SIKA and KEXCELLED, 3D printed components were bonded with SIKA’s EVA eco-friendly plastic foam materials. This bonding process ensured the required stiffness of the vehicle body, while also providing shockproof, sound insulation, and noise reduction properties. The selection of 3D printing materials was crucial, and the PAHT K7 filament from KEXCELLED stood out due to its high rigidity, high performance, and ease of use. This material met the various requirements for automotive components, such as good toughness, excellent impact strength, and low creep performance.
To achieve these impressive results, a 3D printer must possess the ability to handle the unique properties of the PAHT K7 filament. INTAMSYS’ FUNMAT PRO 410, an industrial-grade dual nozzle high-temperature 3D printer, proved to be the perfect fit. With its wire sealing and drying technology, multi-material coverage ability, and format printing size of 305 * 305 * 406mm, the FUNMAT PRO 410 ensured accurate and efficient 3D printing of the PAHT K7 filament.
This collaboration between INTAMSYS, KEXCELLED, and SIKA showcases the immense potential of 3D printing in the automotive industry. By leveraging innovative materials and advanced printing technology, manufacturers can achieve significant time and cost savings while meeting the diverse demands of customers. As the automotive industry continues to evolve, 3D printing will play a crucial role in driving innovation and transforming traditional manufacturing processes.
3D printing technology has made significant strides in recent years, revolutionizing various industries. One area where it has shown great potential is in the automotive industry. With its ability to produce detailed and high-quality prints, 3D printing is transforming how automotive components are designed and manufactured.
One company at the forefront of this innovation is INTAMSYS, which offers industrial 3D printing solutions with a focus on high-performance materials. By optimizing the material process parameters, INTAMSYS has been able to maximize the performance advantages of its 3D printing technology. This has helped companies like SIKA, a major automotive manufacturer, quickly and accurately verify their designs.
Traditionally, manufacturing automotive components involved a lengthy process of creating molds and continually verifying and modifying them. This was not only time-consuming but also costly. But with 3D printing, companies like SIKA can directly print prototype components that accurately replicate the design model. This significantly reduces the time and cost associated with mold verification and modification, shortening the entire vehicle development cycle.
INTAMSYS offers a wide range of materials suitable for different automotive applications. From building fixed devices and gaskets to turbofan engine components and air conditioning filter cover plates, their 3D printing technology is optimized for various composite and engineering materials. Collaborating closely with leading companies in the automotive industry like Porsche, Tesla, BMW, and Toyota, INTAMSYS aims to empower the development of electrification and smart manufacturing.
Going forward, INTAMSYS plans to continue expanding its partnerships and exploring the potential of industrial 3D printing in even more applications. By staying at the forefront of additive manufacturing innovation, they are paving the way for a more efficient and cost-effective manufacturing process.
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In conclusion, 3D printing technology is revolutionizing the automotive industry by offering a more efficient and cost-effective way to design and manufacture components. With companies like INTAMSYS pushing the boundaries of what is possible with 3D printing, we can expect to see even more innovative applications in the future. The automotive industry is embracing this technology, and the benefits are clear – faster design iterations, reduced costs, and improved overall efficiency. So, buckle up, because the future of automotive manufacturing is here, and it’s 3D printed.
