Element Materials, Farsoon, Mechnano, Enable 3D, Renishaw, and others are among the companies featured in the recent news slices of the 3D printing industry.

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Sliced: The Latest News in Additive Manufacturing Partnerships and Innovations

Welcome to this edition of Sliced, where we bring you the latest business developments, partnerships, and acquisitions in the additive manufacturing sector. In today’s update, we have some exciting news to share, including new materials, partnerships, and groundbreaking innovations.

Let’s start with the material news. Global certification and testing company, Element Materials, has recently achieved a significant milestone by gaining approval from GKN Aerospace for its Antwerp laboratory. This recognition highlights Element’s investment in powder characterization expertise, solidifying its role in the industry and expanding its capabilities in additive manufacturing. With ISO/ASTM 52907-compliant metallic testing services, Element’s Antwerp and Teesside labs ensure the quality of 3D printed materials and adherence to specifications, assisting in the transition to active production.

In the realm of polymer and metal laser sintering systems, Farsoon has endorsed Mechnano’s PK ESD for use with its 252P Series and Flight 403P Series machines. PK ESD combines Jabil’s engineered powder and Mechnano’s D’Func carbon nanotube coating, adding uniform electrostatic dissipative properties to laser-sintered parts. With Nano-Uniform ESD at 107 ohms, PK ESD parts achieve optimal mechanical performance while enhancing impact resistance and elongation, opening new possibilities for end-use scenarios.

Moving on to partnerships, Desktop Metal subsidiary, Desktop Health, and Carbon have joined forces to validate Flexcera Smile Ultra+ for Carbon’s platform. This collaboration marks the first time Desktop Health’s proprietary resin is available to another 3D hardware provider. Flexcera Smile Ultra+ redefines digital dentistry, offering lifelike restorations with strong and durable materials. The material has received FDA 510(k) Class II clearance in the US and will soon be available in the EU, expanding access to nanoceramic resin for dental labs globally.

In the world of engineering and cycling, UK-based Renishaw has partnered with British Cycling and other organizations to create the Hope-Lotus track bike. This cutting-edge bike, developed in collaboration with Lotus Engineering and Hope Technology, features bespoke components and utilizes Renishaw’s additive manufacturing expertise. Through rapid prototyping and rigorous testing, the bike’s design has been optimized for aerodynamics, strength, and performance. The Hope-Lotus track bike is set to be ridden by Great Britain’s track cyclists in upcoming prestigious cycling events, aiming to secure valuable marginal gains and enhance the performance of British athletes.

In the field of post-processing, Reichenbacher and Solukon have collaborated to automate the unpacking and depowdering process of 3D printed metal parts. By integrating the removal of unfused powder from complex structures, this joint effort streamlines the post-processing phase. Solukon’s system utilizes SPR technology to clean the parts, employing precise movements calculated from the part’s CAD file. This innovative solution can handle containers weighing up to 800 kg and effectively tackles challenging powder clumps within the internal channels of the 3D printed parts.

Finally, Hungarian designer Adam Miklosi has teamed up with Enable 3D for the Uppgradera Collection 3. Inspired by IKEA products, Miklosi has created a series of 3D printable designs that enhance functionality and address common issues. The collection offers free downloadable designs for home-based 3D printing, encouraging consumer participation in the creation process. Enable 3D’s approach promotes co-production and a circular economy with fully reusable mono-materials, disrupting traditional value chains.

That concludes our update for today. Stay tuned for more exciting news and advancements in the additive manufacturing industry.

Revolutionizing Consumption through Innovative, Consumer-Driven Designs

Business deals and acquisitions are constantly shaping industries and driving innovation. In recent news, several companies have made significant moves to enhance their offerings and expand their reach in the market.

Firstly, Cadpro, a renowned company specializing in CAD technology and services, has acquired the Australian Cross Technology Group. This strategic acquisition aims to enhance Cadpro’s capabilities in the Australian design and engineering sectors. With expertise in Autodesk product consulting and training, Cross Technology will undoubtedly contribute to Cadpro’s goal of driving digital transformation in various industries.

Hans Grootegoed, the Managing Director of Cadpro, expressed excitement about the addition of Cross Technology. He believes that this acquisition will amplify customer experiences and knowledge-sharing, strengthening both entities in the market. Clients can continue to enjoy access to software and support, while new team members and broader expertise create exciting possibilities for future innovation and growth.

In another significant development, AML3D, an Australian large-format 3D printer manufacturer, has sold its ARCEMY ‘X-Edition 6700’ Wire Arc Additive Manufacturing (WAAM) metal 3D printing system to the U.S. Navy’s Additive Manufacturing Center of Excellence (AM CoE). This order, facilitated by AML3D’s value-added reseller Philips Corporation, aims to enhance the U.S. Navy’s supply chain and industrial base resilience.

The AUD$1.1 million order demonstrates the U.S. Navy’s trust in AML3D’s capabilities and commitment to adopting advanced additive manufacturing technologies. The installation of the ARCEMY X system by early 2024 will reinforce the Navy’s pursuit of innovative and competitive growth in defense and submarine sectors.

Furthermore, AML3D has secured a European patent for its Wire Additive Manufacturing (WAM) process, aligning with its Australian patent. This patent from the European Patent Office strengthens AML3D’s intellectual property protection and solidifies its position as a leader in advanced metal 3D printing on the continent.

With this European process patent, AML3D aims to expand its influence beyond the U.S. defense, marine, and aerospace sectors to European industries. The company aims to offer time and cost-efficient customized components to bolster supply chains and meet the increasing demand for advanced wire feedstock additive manufacturing.

Moving on to another exciting development, Chicago startup Phase3D has secured a $1.25 million, two-year contract from the Air Force Research Lab (AFRL) to develop an inspection system for cold spray additive manufacturing (CSAM). CSAM holds promise for efficient defense-related part production and repair, but gathering objective data during the process poses challenges.

Phase3D’s Fringe in-situ inspection system, adapted for CSAM, will ensure uniform material deposition, providing repeatable, quantifiable data. This technology aims to foster broader CSAM adoption by addressing the need for real-time quality monitoring.

Besides these business deals and acquisitions, there have been interesting updates in the 3D printing applications space. To combat rising global temperatures and address environmental concerns, designer Simon Pavy and global agency Entreautre have collaborated to create an eco-friendly solution: the low-tech terracotta cooler.

Inspired by ancient cooling practices in the Middle East, India, and Egypt, this innovative concept utilizes a 3D printed, porous terracotta vessel. The vessel leverages nature’s evaporative cooling principles to provide a sustainable and comfortable cooling solution. By combining tradition and innovation through Grasshopper software and ceramic 3D printing, the low-tech terracotta cooler has the potential to revolutionize cooling methods and contribute to a greener world.

Additionally, Mechnano, an Arizona-based 3D printing company, has introduced D’FuncTM, its trademarked proprietary process. D’Func enhances electrical and mechanical performance in additive manufacturing masterbatches and materials. With over 130 patents, D’Func addresses challenges caused by “dirty tubes” and offers Nano-Uniform ESD protection for various applications.

Mechnano’s groundbreaking technology counters insulative pockets, lightning rod effects, and residual metals, providing improved AM material properties. With its commitment to innovation and addressing industry challenges, Mechnano aims to make a significant impact in the additive manufacturing space.

In conclusion, these recent developments in business deals, acquisitions, and innovative 3D printing applications showcase the continuous drive for growth and innovation across various industries. Companies like Cadpro, AML3D, and Phase3D are pushing the boundaries and revolutionizing consumption through innovative, consumer-driven designs. These advancements not only enhance customer experiences but also contribute to a greener, sustainable future.

Pioneering Innovative Solutions: Certifications and Distribution Deals in the AM Industry

In the rapidly evolving world of advanced manufacturing (AM), companies are constantly striving to push the boundaries of what is possible. This drive for innovation and excellence is reflected in recent news from various players in the AM industry.

Makers Empire, an Australian EdTech company, has achieved B Corporation (B Corp) certification, highlighting its commitment to making a positive impact on society. Known for its user-friendly 3D design software used by millions of students worldwide, Makers Empire is dedicated to engaging students in STEM and design thinking. This certification validates their adherence to high standards of social and environmental performance, governance, accountability, and transparency.

Axial3D, a medical segmentation and 3D solutions provider, has secured FDA clearance for its AI-driven cloud-based platform. This breakthrough technology, known as the INSIGHT segmentation platform, automates the conversion of 2D DICOM images into accurate 3D visualizations or 3D printed anatomical models. By streamlining image segmentation, Axial3D empowers healthcare providers and medical device firms to improve diagnostic accuracy, treatment planning, and surgical interventions.

MakerVerse, an industrial parts sourcing platform, has achieved ISO 27001:2017 certification for information security. This globally recognized standard validates their robust information security management system, ensuring the protection of customer data and continual improvement of their services. This achievement adds to their ISO 9001 certification for quality management, further highlighting their commitment to excellence.

In the realm of distribution deals, Meltio, a metal 3D printer developer, has partnered with IRTI Robotics to expand its Engine Robot solution in the Indian market. IRTI Robotics will focus on seamless integration and business development, strengthening Meltio’s presence and offerings in Metal Additive Manufacturing.

AddUp, an industrial metal 3D printer manufacturer, has integrated Constellium’s Aheadd CP1 aluminum alloy into its machines. This alloy offers improved productivity and heat dissipation compared to conventional aluminum alloys, making it suitable for aerospace applications. With the performance of AddUp’s FormUp 350 system, Aheadd CP1 shows promise for wider industrial applications beyond motorsports.

In the field of bioprinting, Pennsylvania State University (PSU) researchers are spearheading a project to develop advanced bioprinting technology. With a $2 million grant, the team aims to create a system for fabricating native tissues, including bones, tracheas, and organs. This technology, known as “high-throughput spheroid bioprinting,” enables the simultaneous printing of multiple cell clusters, promising high accuracy and unprecedented speed. The interdisciplinary effort combines expertise in bioprinting, biomaterials, and tissue engineering, paving the way for rapid tissue repair and regeneration.

As these companies continue to push the boundaries of innovation and excellence, the AM industry will undoubtedly benefit from their pioneering solutions. The certifications and distribution deals mentioned reflect their commitment to delivering high-quality products and services, driving advancements in various sectors, from education to healthcare. With their collective efforts, the AM industry is poised for continuous growth and transformation.

PUNCH Torino, a leading manufacturing company, has recently improved its 3D printing process by utilizing Markforged’s Simulation tool. The main objective was to produce accurate prototype engines with precisely timed components. To achieve this, the team created specialized camshaft locking tools using reinforced Onyx with fiber, which prevented any movement during the tightening process, thus ensuring perfect synchronization. However, this task previously required multiple tool iterations and a significant amount of time. Thanks to Markforged’s Simulation, PUNCH Torino has now managed to reduce the average number of iterations from eight to three, resulting in a saving of approximately 18 hours per jig. This optimization has streamlined engineering modifications and enhanced fiber arrangement, showcasing the potential to improve part design and delivery for PUNCH Torino’s clientele.

In other news, the offshore energy industry in the UK, called Offshore Energies UK (OEUK), has acknowledged a skills shortage across the sector. However, additive manufacturing, also known as 3D printing, has emerged as a potential solution to this problem. By automating design and production processes, 3D printing reduces the need for manual labor, thus alleviating the pressure caused by the lack of expertise. Dave Moore, a 3D print consultant at Tri-Tech 3D, a prominent UK provider of various 3D printing solutions, explains that additive manufacturing can deskill oil and gas part production. With advanced materials and systems, 3D printing can extend its applications to areas such as investment casting, sand casting, and composite layup tools, as well as optimize turbo machinery, rotors, and other components. This shift towards additive manufacturing presents a promising path to address the skills shortages in the offshore energy sector.

Moving on, Dutch 3D printing company Bond3D, in collaboration with AniForm, has introduced an innovative solution to a common challenge in 3D printing – material shrinkage during cooling. Traditional materials, like PEEK, contract by 3.5% upon cooling, often leading to print inaccuracies. However, Bond3D has developed a custom software solution that calculates and compensates for local shrinkage and warping during the printing process. By adjusting the toolpaths in three dimensions – X, Y, and Z – the technology ensures that the final product accurately aligns with the intended design. This advancement not only reduces the need for post-processing but also streamlines design iterations, minimizes material waste, and significantly shortens lead times.

Furthermore, Volkmann USA, a reputable 3D printing equipment manufacturer based in the United States, has unveiled a vacuum dryer called vDryer. This innovative machine aims to enhance the quality of metal part production by restoring metal powders to the necessary moisture content level for build jobs. The vDryer employs electric vacuum pump technology to swiftly remove moisture without applying heat. It has been successfully tested by BMW Group for improving 3D-printed metal parts and can be placed either upstream or downstream from printers to enhance powder quality. Additionally, Volkmann’s pneumatic vacuum conveyors seamlessly transfer the dried powder for storage or printing purposes.

As the additive manufacturing sector continues to evolve, it is important to consider the future of 3D printing in the next ten years and the engineering challenges that will need to be tackled. Staying updated with the latest news in the 3D printing industry is crucial, and subscribing to the 3D Printing Industry newsletter, following them on Twitter, and liking their Facebook page is recommended. Additionally, subscribing to their YouTube channel will provide access to discussions, debriefs, video shorts, and webinar replays. For those seeking employment opportunities in the additive manufacturing industry, visiting 3D Printing Jobs is a great platform offering a selection of roles in this sector.

In conclusion, the advancements in 3D printing technology showcased by PUNCH Torino, Bond3D, and Volkmann USA demonstrate the potential of additive manufacturing to revolutionize various industries. From enhancing prototype engines and addressing skills shortages to solving material shrinkage challenges and improving metal part production, 3D printing continues to push the boundaries of innovation. With the future of this technology holding even more possibilities, it is an exciting time for the additive manufacturing sector.

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