US patent for a modular mobile direct digital manufacturing system has been granted to nScrypt.

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nScrypt, the Florida-based microdispensing specialist, has recently been granted a patent for its innovative modular mobile direct digital manufacturing systems. The unique aspect of this system is its ability to handle a wide range of materials, including thermoplastics, metals, and ceramics, making it highly adaptable for various manufacturing needs.

Dr. Ken Church, CEO of nScrypt, stated that this shipping-containerized manufacturing system fulfills the promise of regional, local, and distributed manufacturing. It can respond to changing demands in real time, and with the technology covered by this patent, anyone can 3D manufacture almost anything, anywhere, anytime.

Direct digital manufacturing (DDM) is a process that utilizes 3D printing and additive manufacturing techniques to produce final-use components. With advancements in additive methods and materials, DDM opens up new possibilities for the creation of customized manufactured parts. This eliminates the limitations of scale economics and enables innovators to tackle various design, engineering, and manufacturing challenges.

Aside from its 3D printing capabilities, the modular system includes essential components like an electronic pick-and-place system and a bioreactor. Through the integration of nScrypt’s Factory in a Tool, this system can even 3D manufacture complete and operational electronic devices.

The modular system also boasts a range of advanced features, including collapsible design, electrostatic discharge flooring, integrated communication systems, ultraviolet lighting, HVAC, solar power, and secure blockchain-based file transactions. It even includes a drone landing platform, making it a truly innovative presence in the manufacturing industry.

nScrypt’s research division, Sciperio, has also made significant contributions to the 3D printing sector. Through its precision Factory in a Tool technology, the team achieved improvements in the performance of conformal 3D Printed Circuit Structures (PCSs). This technology enhances 3D-manufactured conductive traces and vias, resulting in increased yield and performance adaptability.

The team successfully 3D printed a circuit with conformal heating elements, which can be applied to wearable technology, electronics, and heating systems. They also used a via-filling technique to connect vias with minimal resistance. In addition, nScrypt’s Factory in a Tool was used to produce CubeSats for the U.S. Space Force, showcasing the versatility and efficiency of their manufacturing system.

With such groundbreaking advancements and capabilities, nScrypt is poised to make a significant impact on the manufacturing industry. Their modular mobile direct digital manufacturing system has the potential to revolutionize regional, local, and distributed manufacturing, bringing customizable and efficient production to anyone, anywhere, at any time.

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