HBD has launched its HBD E1000 metal 3D printer for continuous production at TCT Asia 2023.

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Introducing the HBD E1000: A Game Changer in Metal 3D Printing

In a highly anticipated announcement ahead of TCT Asia 2023, Shanghai-based metal additive manufacturing (AM) company HBD teased the introduction of a revolutionary machine that would change the game for large-scale metal 3D printing. This week, at China’s biggest AM event, the company finally unveiled its latest creation, the HBD E1000, a meticulously designed AM system specifically targeted at the aerospace market.

The HBD E1000 boasts a range of features that set it apart from other 3D printers on the market. One of its standout attributes is its advanced laser control system, equipped with an impressive eight lasers, which delivers unrivaled precision. Additionally, the HBD E1000 offers expansive build dimensions, providing unparalleled versatility to cater to the diverse manufacturing needs across multiple sectors.

Despite the breakthrough in performance, HBD has not sacrificed stability. The HBD E1000 maintains a consistent output, ensuring that it can be seamlessly integrated into customer applications. This combination of precision and reliability makes the HBD E1000 a powerful tool for industries such as automotive, energy, and aerospace that require high-strength, high-efficiency, and continuous production.

When examining the current landscape of the additive manufacturing industry in China, it becomes evident that the country is actively pursuing industrialization and scalability. Beyond prototyping and small-scale production, additive manufacturing has expanded to encompass large-scale industrial applications in sectors like aerospace, automotive, and healthcare.

The unique attributes of the Chinese AM market distinguish it from others. Industries in China have embraced additive manufacturing wholeheartedly, not just for research and development but also for end-use applications. Key areas of focus for metal additive manufacturing in China include larger build sizes, more lasers for higher efficiency, increased stability and reduced support, lower cost through localization, a wider variety of print materials, and higher accuracy and performance.

China’s agility in adopting and integrating new AM technologies across various sectors has positioned it as a key player in 3D printer production and materials. The emphasis on customization and localized production, particularly in healthcare, has led to the production of personalized medical implants and dental products. China’s extensive investments in AM research and development have resulted in innovative materials and printing methodologies, and collaboration with international partners is fostering knowledge exchange and global expansion.

To illustrate the capabilities of the HBD E1000, HBD shares two recent customer applications. In the aerospace sector, a component called the Thrust Chamber was printed using 316L stainless steel material. With a layer thickness of 60 micrometers and dimensions of 602.0 x 632.8 x 1000mm, this component weighed 90.19kg. By utilizing the HBD E1000’s eight laser system, the printing process was 232% more efficient compared to using the previous HBD 1000 four-laser printer.

Another notable case involved the fabrication of a specialized mold for a bottle neck thread, complete with a intricately designed waterway insert. This challenging project required the creation of a substantial mold measuring 315 x 312 x 65 millimeters and weighing 6.74 kilograms. The HBD 350 3D printer was chosen for its impressive capabilities, allowing for the implementation of highly efficient cooling channels that enhanced production efficiency.

With the introduction of the HBD E1000 and its exceptional features, HBD continues to demonstrate its unwavering commitment to excellence and innovation in the field of metal additive manufacturing. The company’s focus on precision, stability, versatility, and efficiency positions it as a leading player in the aerospace and other precision manufacturing industries. As the Chinese AM market evolves, HBD’s cutting-edge technology and dedication to customer satisfaction will undoubtedly contribute to the industry’s continued growth and success.

Unwavering Commitment to Process Optimization: Empowering Industries Through Dedication and Technology

In today’s competitive landscape, businesses are constantly seeking ways to optimize their processes and enhance operational efficiency. At HBD, we understand the importance of delivering quality products and services to our clients, and this commitment extends beyond just cooling channels. Our dedication to process optimization has yielded substantial operational efficiency enhancements for our clients, allowing them to experience expedited market entry and stand out in their respective industries.

What makes HBD stand out in the metal additive manufacturing industry? It’s our unwavering commitment to quality and customer satisfaction. We believe that the cornerstone of our operations lies in our rigorous testing protocols, which encompass over 190 individual tests and more than 30 comprehensive factory inspections before any printer is shipped. This ensures that our clients receive a mold of well quality, backed by our commitment to their success.

But it’s not just about delivering a high-quality product. We also understand the importance of providing user-friendly technology that meets our customers’ complex needs. That’s why we have developed independently a multi-laser collaborative path-planning slicing software. This software is fast, adaptable, and user-friendly, requiring just three simple steps for easy operation. We also offer operational training for our customers and promise to provide permanent updates without imposing any obligations.

Additionally, our commitment to understanding industry needs and customer requirements sets us apart. We maintain close communication with our customers and provide comprehensive pre-sales and after-sales support. This ensures that we are not only researching and advancing our technological capabilities but also deeply understanding the challenges and demands our customers face.

HBD’s technology finds its most representative and widespread applications in the aerospace and energy industries. In the aerospace field, our precision and reliability make us the preferred choice for manufacturing critical components. An example of this is the Flight Vane exhibited in TCT Asia this year, which is produced using our HBD E1000. This product features an internal lattice structure that results in a weight reduction of up to 42.2% compared to the original model. It also meets high part deformation control levels, delivering exceptional performance and safety.

In the energy field, we explore the application scenarios and manufacturing requirements of energy equipment components. For instance, our metal 3D-printed heat exchanger has reduced weight and volume by over 90% compared to conventional heat exchangers, resulting in significant cost savings of over 50%. These advantages have made the energy industry more willing to collaborate with HBD.

The additive manufacturing sector has faced challenges in recent years, but it remains poised for growth and innovation in 2023. The surging demand for lightweight, high-performance components in industries such as aerospace, manufacturing, and consumer electronics highlights the pivotal role of additive manufacturing in meeting these requirements. Moreover, as technological advancements persist, the applications of additive manufacturing are expected to expand across various industries, solidifying its position as a transformative force within manufacturing.

In China, the additive manufacturing market stands out for its unique blend of traditional manufacturing heritage and a forward-looking embrace of cutting-edge technologies. This ecosystem is characterized by a robust supply chain, an industry-centric approach, and an increasing focus on international market penetration. While Chinese companies have made rapid progress in recent years, there is still much to learn from pioneers in the additive manufacturing industry in other countries. Collaborative efforts and mutual learning in the global industrial chain will drive the collective advancement of additive manufacturing technology and create a future of green manufacturing for the world.

At HBD, we are committed to empowering industries through dedication and technology. Our unwavering commitment to quality, customer satisfaction, and understanding industry needs sets us apart. We will continue to innovate and deliver the best solutions for our clients as we contribute to the growth and transformation of the additive manufacturing industry.

By Laura Griffiths

13 September 2023 00:41

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