Polymaker introduces new materials designed for the high-speed era of 3D printing.

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Polymaker, a leading materials company in the 3D printing industry, has recently launched its first series of filaments designed specifically for the high-speed FDM 3D printer market. This new range of materials aims to address the growing demand for faster printing without compromising on quality.

The first product in this series is called PolySonic PLA, which is specifically engineered for 3D printing at speeds of over 300mm/s. This material offers enhanced performance, precision, and mechanical strength, making it an ideal choice for high-speed printing applications.

In addition to PolySonic PLA, Polymaker has also introduced PolySonic PLA PRO, which is a tougher version of PLA compounded with impact modifiers. This unique combination of materials allows for increased ductility similar to ABS, while still maintaining the stiffness required for optimal performance. By offering a material that outperforms ASA and PETG, Polymaker aims to provide 3D printer users with even more options for their high-speed printing needs.

Dr. Xiaofan Luo, the founder of Polymaker, mentioned that while the latest generation of 3D printers has revolutionized the speed of printing, there is still a need for compatible materials that can keep up with these advancements. PolySonic is Polymaker’s answer to this demand, providing users with a reliable and high-quality solution for high-speed FFF printing.

The development of the PolySonic filaments was driven by three key criteria: extrusion, forming, and mechanical properties. Polymaker conducted extensive research and testing to ensure that the materials met these criteria and delivered the best possible results.

In terms of extrusion, PolySonic was found to outperform regular PLA filaments, with a 40% boost in volumetric flow rate. This means that under-extrusion concerns at high printing speeds are alleviated, resulting in more consistent and accurate prints.

Forming mechanics were also a key consideration in the development of PolySonic. The material’s enhanced rheology allows it to transform from a fluid to a solid state with minimal shrinkage. This ensures that sharp detailing, accurate corners, and efficient handling of overhangs are maintained, even at high flow rates.

Finally, the mechanical integrity of the printed parts was thoroughly examined. Testing revealed that PolySonic exhibits minimal degradation in mechanical strength at high printing speeds, with only a 6% drop compared to a 24% drop for standard PLA. This makes it a highly reliable choice for high-speed applications that require both speed and strength.

Overall, Polymaker’s new range of high-speed materials offers a groundbreaking solution for users in the 3D printing industry. By addressing the need for faster printing without compromising on quality, these materials are set to revolutionize the capabilities of high-speed FDM 3D printers. With PolySonic and PolySonic Pro, Polymaker has once again established itself as a leader in the industry, pushing the boundaries of what is possible with 3D printing.

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