Restor3d utilizes Formlabs 3D printing to manufacture the next level of surgical instruments using the innovative technology.

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Restor3d, a 3D printed medical device firm, is making waves in the healthcare industry with its mission to empower surgeons and healthcare providers in repairing and reconstructing the human body. The company has harnessed the power of Formlabs 3D printers to achieve its goal.

Traditional instrumentation systems in the medical field can be slow to evolve, have hefty upfront costs, and often pose complications in the surgical workflow. Restor3d recognized these challenges and turned to 3D printing to enhance surgical care delivery. By leveraging 3D printing capabilities, the company is able to produce procedure-specific and patient-specific metal implants and polymer instrumentation.

Restor3d boasts an impressive fleet of over 25 Formlabs 3D printers in its production line. These systems have enabled the company to replace large, expensive surgical trays with single-use, procedure-specific tools. This not only reduces supply chain and sterilization costs for hospitals but also decreases the need for intraoperative navigation systems through the use of patient-specific instrumentation.

Cambre Kelly, Chief Technology Officer at restor3d, emphasized the importance of evolving instrument offerings alongside implant innovation. The company realized that expecting surgeons to use traditional instrument systems with innovative implants would hinder progress. Thus, restor3d’s surgical tools combine metal and polymer parts to replace fully stainless steel instruments used by surgeons.

Notably, the cost of traditional instrument trays is exorbitant, with prices often exceeding $50,000 per tray. This substantial investment locks medical device manufacturers into long-term usage without the flexibility to iterate designs or make small feature adjustments. Restor3d recognized the need for a more adaptable solution and turned to Formlabs resin materials for their inter-operative characteristics. These materials are tough and resistant, providing surgeons with tactile feedback and allowing for flexible design perspectives.

Nathan Evans, Senior Vice President of Product Development at restor3d, acknowledged the importance of surgeon comfort and familiarity. With technology advancements occurring over the past 20 to 30 years, some surgeons may not have been trained in the use of 3D printing technology. However, the adoption of this technology is increasing as surgeons witness successful case reports from their peers, demonstrating the value, outcomes, and approaches that can be achieved.

Restor3d is just getting started on its mission to revolutionize surgical procedures. The company plans to expand into foot and ankle operations, as well as different spinal surgeries. Additionally, restor3d sees potential for orthopedic applications in trauma, upper extremity, and sports medicine.

With each milestone achieved, restor3d solidifies its position as a leader in the field of 3D printed medical devices. The company’s innovative approach, powered by Formlabs 3D printers, has the potential to transform the way surgeries are performed, ultimately benefiting patients and healthcare providers alike.

To learn more about restor3d and its groundbreaking work, stay updated with the latest news and developments. Restor3d’s recent acquisition of Conformis and its FDA 510(k) clearance for the Axiom PSR System demonstrate the company’s commitment to pushing boundaries and delivering innovative solutions. By keeping an eye on restor3d’s progress, one can witness the future of medical device manufacturing unfold.

Are you interested in discussing these advancements and staying informed on the latest trends in additive manufacturing? Join the conversation on the TCT Additive Manufacturing Network, where like-minded individuals share their insights and ideas. Don’t forget to claim your free print subscription to TCT Magazine for a comprehensive look at all things 3D printing. And if you’re ready to take your involvement to the next level, consider exhibiting at TCT 3Sixty, the UK’s definitive and most influential 3D printing and additive manufacturing event. Embrace the future of healthcare and join restor3d on its mission to empower surgeons and enhance patient outcomes.

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