Additive Engineering Solutions (AES) has broadened their expertise by integrating a new technique for large-format additive manufacturing (AM). Traditionally using gantry-style machines for large parts and tool creation, AES has now embraced its initial additive manufacturing robot.
Introducing a Robotic System for Enhanced Large-Format 3D Printing
Located in Akron, Ohio, AES is known for fabricating large-scale composite parts, with dimensions up to 12 × 6 feet. These machines play a crucial role in the production of layup and process tooling, forming and assembly tools, precast concrete tooling, and expansive production parts. The deployment of their inaugural AM robot aims to boost their manufacturing potential and address shapes that traditional gantry machines cannot handle.
According to co-owner Austin Schmidt, AES has long sought more versatile AM systems, often declining projects due to constraints imposed by three-axis gantry machines. The new robotic system, supplied by CEAD (Delft, Netherlands and Detroit, Mich., U.S.), was implemented as part of a partnership where AES will function as CEAD’s North American demonstration site. This system, enhanced with software from Adaxis, facilitates multiplanar 3D printing, enabling more complex and diverse constructions.
Installation and Mobility Advantages
The robot showed its benefits immediately during installation. Compared to the labor-intensive setup of large-format gantry machines, which can require a team of three people 4-8 weeks depending on complexity and size, setting up the robotic AM system took just three days. This reduction in setup time also enhances flexibility. Unlike the bulky and static gantry machines, the robot can be easily moved around within AES’s premises, making it a more adaptable production tool.
Source: compositesworld.com
